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ESCO Swagers

Mark 87 Swager
Mark 100 Swager
Mark 150 Swager
Mark 250 Swager

Complete swaging instruction manual. 385KB

swager87Mark 87 Swager

  • Uses ESCO 2" x 3-1/2" dies.
  • Dies change quickly with the ESCO slide-in/slide-out design.
  • Only the main pin requires lubrication. All other pins operate on self-lubricated bushings.
  • Innovative ESCO mechanical design delivers full swaging power at relatively low 2100 psi hydraulic pressure – providing longer hydraulic component life, less maintenance worries and lower operating cost.
  • The ESCO open jaw design allows fast, easy work access for more efficient swaging in the shop.
  • Swage cycle time is only 8 seconds – open-close-open.

 Value Added Benefits

  • An electric foot pedal controls solenoid operated control valve.
  • The hour meter aids in scheduling maintenance.
  • A convenient, easy-to-read filter gauge indicates when the oil filter needs service.
  • The sight glass indicates the hydraulic oil level and temperature.

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Mark 100 Swager

  • swager100Uses ESCO 2-1/2" x 5" dies.
  • Dies change quickly with the ESCO slide-in/slide-out design.
  • The lightweight portable press has 350 tons of swage power for handling rope up to 1" diameter.
  • Fast operation, with 6-sec. closing time and 5-sec. opening time.
  • Innovative ESCO mechanical design delivers full swaging power at relatively low 2100 psi hydraulic pressure – for longer hydraulic component life and reduced maintenance worries and operating cost.
  • The ESCO open jaw design allows fast, easy work access for more efficient swaging in the shop.
  • Swage cycle time is only seven seconds – open-close-open.

Value Added Benefits

  • An electric foot pedal controls solenoid operated control valve.
  • The hour meter aids in scheduling maintenance.
  • A convenient, easy-to-read filter gauge indicates when the oil filter needs service.
  • The sight glass indicates the hydraulic oil level and temperature.

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Mark 150 Swager

  • swager150Uses ESCO 2-1/2" x 5" dies.
  • Dies change quickly with the ESCO slide-in/slide-out design.
  • The double vane pump is controlled by a load-sensing system that delivers fast cycle times for high production.
  • The lightweight portable press has 500 tons of swage power for handling rope up to 1 1/2" diameter.
  • Auto lube feature reduces maintenance and extends
    swager life.
  • Innovative ESCO mechanical design delivers full swaging power at relatively low 2000 psi hydraulic pressure – for longer hydraulic component life and reduced maintenance worries and operating cost.
  • The ESCO open jaw design allows fast, easy work access for more efficient swaging in the shop.
  • Swage cycle time is only 12 seconds – open-close-open.

Value Added Benefits

  • An automatic lubrication system automatically supplies specified amounts of grease to 21 lubrication points.
  • An electric foot pedal controls solenoid operated control valve.
  • The hour meter aids in scheduling maintenance.
  • A convenient, easy-to-read filter gauge indicates when the oil filter needs service.
  • The sight glass indicates the hydraulic oil level and temperature.

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Mark 250 Swager

  • swager250Uses ESCO 4" x 7" dies.
  • Dies change quickly with the ESCO slide-in/slide-out design.
  • An adapter is available to allow 2-1/2" x 5" dies.
  • The double vane pump is controlled by a load-sensing system that delivers fast cycle times for high production.
  • This powerful swager has 1200 tons of swage power for handling rope up to 2 1/2" diameter.
  • Innovative ESCO mechanical design delivers full swaging power at relatively low 2000 psi hydraulic pressure – for longer hydraulic component life and reduced maintenance worries and operating cost.
  • The ESCO open jaw design allows fast, easy work access for more efficient swaging in the shop.
  • Swage cycle time is only 20 seconds – open-close-open.

Value Added Benefits

  • An electric foot pedal controls solenoid operated control valve.
  • The hour meter aids in scheduling maintenance.
  • A convenient, easy-to-read filter gauge indicates when the oil filter needs service.
  • The sight glass indicates the hydraulic oil level and temperature.

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Swaging Dies

ESCO swaging dies are precision manufactured using premium quality tool steel. Their durable design makes them easy to handle and profitable to use. When used properly with ESCO swage fittings, they will deliver long, trouble-free service.

Adapters for Other-Brand Swagers

ESCO makes adapters that allow use of standard ESCO Dies and ESCO swaging systems with other-brand swagers.

Basic Die Block Size

ESCO dies are made in three block sizes:

  • 2" x 3-1/2" end dimension. Working Load Limit (WLL) 200 tons jaw pressure. Use on ESCO Mark 75 and Mark 87 Swagers. Weight: 11-16 pounds per set.
  • 2-1/2" x 5" end dimension. WLL 500 tons jaw pressure. Use on ESCO Mark 100 and Mark 150 Swagers. Can be used on Mark 200 and Mark 250 swagers with an adapter. Do not exceed 500 ton WLL! Weight 25-40 pounds per set.
  • 4" x 7" end dimension. WLL 1200 tons jaw pressure. Use on ESCO Mark 250 Swagers. Weight 90-134 pounds per set.

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North America Inquiries:
  Ph: 800-227-3726
  Fax:  800-344-8635
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